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NNadir

(33,525 posts)
Fri Jul 1, 2022, 01:32 AM Jul 2022

Uncovering the Key Features of Dysprosium Flows and Stocks in China

I have just come across this paper: Uncovering the Key Features of Dysprosium Flows and Stocks in China
Shijiang Xiao, Yong Geng, Hengyu Pan, Ziyan Gao, and Tianli Yao Environmental Science & Technology 2022 56 (12), 8682-8690.

There are 14 lanthanide elements, with yttrium making 15 although it is not strictly an "f element" although its chemistry is very similar. Most lanthanide (aka "rare earths" ) deposits are dominated by just two, cerium and yttrium, with the other, with the lighter 6 including cerium as well as lanthanum, praseodymium, neodymium, samarium, and gadolinium dominating the remainder. (Europium can behave differently than most lanthanides and is sometimes depleted in ores. Promethium does not occur naturally; it is radioactive, with a short half life, but can be obtained, in very small quantities - because of its high neutron capture cross section - from used nuclear fuels.)

Dysprosium is a "heavy" lanthanide, and as such is relatively rare. Nevertheless it is in high demand, hence this article.

The largest application, as one can see from the open abstract, is to build wind turbines, which after decades of cheering and the destruction of huge tracts of wilderness to make industrial parks, remains a trivial form of energy, even though the fate of the planet's atmosphere has foolishly been bet on them.

From the opening text of the full article:

Dysprosium (Dy) is considered one of the most critical rare earth elements (REEs). Dy is usually added in neodymium magnets (NdFeB) to improve their heat resistance. (1?4) Due to the high levels of magnetic strength in relative compact sizes, NdFeB magnets have become an indispensable component in several high-tech applications and clean energy technologies, such as industrial robotics, wind turbines, and electric vehicles. (5,6) Demand for Dy has sharply increased since the start of this century. (7) Especially, clean energy technologies are the key to moving toward carbon neutrality, which means that the demand for Dy will further increase in the near future. (8?11) However, the global Dy reserve is limited, leading to concerns on how to achieve sustainable Dy supply. (12,13)

China has the largest REE reserve with an amount of approximate 44 megatons (Mt, 1 Mt = 1,000,000 tons), accounting for 37% of the global reserve in 2019. (14) As for Dy, it is estimated that the global dysprosium oxide (Dy2O3) reserve is 1.62 Mt, referring to 1.41 Mt Dy metallic equivalent. (14) China has the largest Dy reserve with an overall amount of 1.23 Mt, accounting for 87% of the global reserve. (14) Such reserve exists for several common rare earth minerals, such as monazite, xenotime, bastnasite, and ion-adsorbed clays (IACs). In particular, the Dy-rich IACs are distributed only in Southern Chinese provinces, such as Jiangxi, Fujian, Guangdong, and Hunan. However, the accurate flows and stocks of China’s Dy cycle remain unclear.

Material flow analysis (MFA) is one widely recognized method to characterize material flows through the anthroposphere. (15) MFA is capable to track material flows through a specified system boundary and identify how one material transforms and accumulates over its lifecycle based on the principle of mass balance. (16) This method has been employed to analyze most mineral elements and several REEs within different regions and periods, such as aluminum, tungsten, graphite, and neodymium. (17?20) As for the Dy cycle, the existing MFA studies mainly focus on the Dy flows associated with NdFeB in Japan, (1) the impacts of the increasing demand for neodymium (Nd) and Dy on the supply and demand of the host metals and other companion REE in wind power in the US, (12) Dy stocks and flows in NdFeB magnets among 18 various products and its recycling potential by 2035 in Denmark, (21) and the effectiveness of reducing Dy demand from low-Dy NdFeB magnets and promoting NdFeB magnets recycling in Japan for 2010–2030. (22)


The term used in this opening statement, "clean energy" is one I personally find objectionable. There's nothing "clean" about wind and electric cars.

I recently attended an online lecture put on by the Irving Institute at Dartmouth by a scientist whose name escapes me about the "recycling" handwaving that goes on, by the way. She pointed out that in use materials are not available for recycling, and where use is growing rapidly the demand must be met by mining.

Some graphics from the paper:



The caption:

Figure 1. MFA framework for China’s Dy cycle.


Some frame work on the flows:

Based on the principle of mass balance, China’s Dy flows and stocks are classified into five accounting processes from a life cycle perspective.

(1) Domestic flows: domestic flows are the basic Dy flows, covering mining, fabrication, manufacturing, and use stages. They are calculated based on the amounts of primary products, intermediate products, final products, and Dy contents in different products. Various Dy forms are transformed into unique metallic Dy flows. These final products and their Dy contents are listed in Tables S1 and S2.

(2) Trade flows: trade flows reflect the Dy import and export amounts at five stages with various forms. These Dy-containing products are coded by the Harmonized Commodity Description and Coding System of China and listed in Table S3. The trade flows are equal to the traded product amounts multiplied by their corresponding Dy contents.

(3) Loss flows: in this study, the Dy losses are assumed to occur in the R&S stage and fabrication stage, with figures of 10 and 30% respectively. (1,26) These loss flows are calculated by multiplying the production amounts and their loss rates.

(4) Supply-demand flows: Dy flows are calculated by the top-down approach in the R&S stage, while the bottom-up approach is used to estimate the demand for Dy in the fabrication and use stages. Hence, there is a mismatch between the Dy-containing concentrate supply and compound demand, and this gap is considered to be composed of hibernating stock and illegal mining.

(5) In-use stocks: a bottom-up approach is applied to estimate the in-use Dy stocks through the accumulation of net flows since the base year of 2000. (27) The calculation equations are listed as...




The caption:

Figure 2. Cumulative Dy cycle in China from 2000 to 2019 and the annual Dy cycle in 2009 and 2019. Note: IACs: ion adsorbed clays, MRI: magnetic resonance imaging machines, CV: conventional vehicles, EV: electric vehicles, AC: air conditioners, RE: refrigerators, WM: washing machines, WT: wind turbines, EB: E-bikes, DC: desktop computer, LC: laptop computer, MP: mobile phones, LP: loudspeakers, VC: vacuum cleaners, MO: microwave ovens, EL: elevators, CD: CD/DVD players, IR: industrial robots, and OT: others.




The caption:

Figure 3. Final Dy demand and application structure in China from 2000 to 2019.




The caption:

Figure 4. In-use Dy stocks in China from 2000 to 2019.




The caption:

Figure 5. EoL Dy flows in China from 2000 to 2019.





The caption:

Figure 6. Historical evolution of Dy supply and demand (a), hibernating stocks (b), illegal mining (c), and price (d) in China from 2000 to 2019.





The caption:

Figure 7. International Dy trade amounts in China from 2000 to 2019.


According to text in the paper China does not have enough dysprosium to meet its internal demand. (This is surprising to me.)

Several policy recommendations are made since China is both the largest producer and consumer of dysprosium.

One is to crack down on illegal mining - the isolation of lanthanides and their separation is very dirty chemistry, and when wildcatted, it is even worse.

Others are to increase recycling - although as noted above - recycling will not meet supply in a case of rising demand, rising demand being operative in the dysprosium supply.

I would imagine that most people do not think about this element. It's obscure. It is rather amazing however, to recognize how much depends on access to it, even in the case where the world comes to its senses and stops building wind turbines.

The light lanthanides are all fission products; the heavy ones (those past gadolinium) are not.


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TexasTowelie

(112,250 posts)
1. It's foolish to believe that China will not exploit this vulnerability against the US in case
Fri Jul 1, 2022, 02:11 AM
Jul 2022

diplomatic tensions rise. The US has only one mining facility for rare earths in California and we have no capacity to process rare earth minerals. The good news is that another mine will open next year in Texas.

Texas Comptroller Visits USA Rare Earth's Round Top Project

October 27, 2021

(SIERRA BLANCA) — On the West Texas stop of his Good for Texas Tour: Supply Chains Edition, Texas Comptroller Glenn Hegar today toured USA Rare Earth Inc., a critical mineral supply chain company that, along with its joint venture partner Texas Mineral Resources Corp., is building a transformative project here to produce American-made rare earth magnets. These components are used to power devices such as smartphones, large-scale batteries, wind turbines and fighter jets.

“USA Rare Earth is jumpstarting the rare earths industry and providing a vital supply of materials for a range of fast-growing Texas manufacturers, including employers in the electric vehicle, defense and electronic sectors," Hegar said. “Their project here will add to our state's business-friendly climate – which includes low taxes, low regulation and low-cost electricity – by ensuring that vital materials can reach Texas manufacturers more efficiently and reliably.”

Rare earth elements — which are a group of minerals essential for producing permanent magnets, catalysts, rechargeable batteries and LED lights and displays — are found all over the world, but deposits containing economically usable concentrations are less common. In 2020, for example, the United States imported 100 percent of its usable rare earth compounds and metals, and 80 percent of that came from China.

USA Rare Earth owns an 80 percent equity interest in the Round Top Mountain deposit in Hudspeth County. Texas Mineral Resources owns the balance. In 2023, USA Rare Earth will begin mining 950 acres of state land that are expected to yield more than 300,000 metric tons of rare earth oxide. Combined with USA Rare Earth operations elsewhere, this domestic supply chain of rare earth magnets would meet 17 percent of projected demand in the United States.

More at https://comptroller.texas.gov/about/media-center/news/20211027-texas-comptroller-visits-usa-rare-earths-round-top-project-for-good-for-texas-tour-supply-chains-edition-1634751039266


Some might recall hearing the name of the town Sierra Blanca previously. The area near the town was proposed as a nuclear waste storage facility that would receive radioactive waste products from as far away as the Vermont Yankee Nuclear Power Station.

NNadir

(33,525 posts)
2. I wasn't aware of the Sierra Blanca mine proposal, nor the Vermont...
Fri Jul 1, 2022, 09:53 AM
Jul 2022

...used nuclear fuel proposed destination.

I personally believe used nuclear fuel should remain where it is and be reprocessed on site electrochemically for use where it was generated. Most shut nuclear reactors have transmission lines to them and thus - this is not yet a mainstream idea but strikes me as feasible - new fuels might be 3D printed on site for new reactors.

The closure of Vermont Yankee was a tragedy, because when the plant was operating, Vermont was the only State in the Union that generated all of its electricity without burning dangerous fossil fuels.

Ironically used nuclear fuels are actually plausible lanthanide ores, albeit minor, given the high energy density of the uranium/plutonium system. Commercial quantities of lanthanum, cerium, prasesodymium, and neodymium might well be side products of reprocessing nonetheless.. Yttrium is also a fairly prominent fission product as well. I am personally fascinated by yttrium in nuclear technology, owing to my interest in the distribution of zirconium isotopes to which radioyttrium decays.

The issue with lanthanide mining and isolation is water, certainly an issue at the California Mountain Pass mine, as well as, given the climate driven collapse of the Rio Grande, West Texas.

Thanks for that valuable information.

TexasTowelie

(112,250 posts)
3. You're welcome,
Fri Jul 1, 2022, 10:21 AM
Jul 2022

I guess that is why hearing from people from diverse backgrounds (and geographic areas) is valuable.

The proposal to send the spent nuclear fuel and other radioactively contaminated items was actually a compact that was agreed to by George W. Bush while he was governor and Rep. Bernie Sanders, among others. I was living in Austin at the time, but the proposal did receive coverage in the alternative media publications there because the residents of Sierra Blanca are primarily poor Hispanics with little political power.

And thanks for posting the thread, I don't have many opportunities to use that minor in chemistry from decades ago. I even picked up on the "f element" jargon in the first sentence referring to atomic orbital hybridization.

Finishline42

(1,091 posts)
4. There is also MP Materials
Fri Jul 1, 2022, 11:03 AM
Jul 2022

From their website

MP Materials owns and operates Mountain Pass, the only integrated rare earth mining and processing site in North America.

The green technologies of the future—electric vehicles, wind turbines, drones, and more—depend on powerful rare earth magnets to turn energy into motion. Without the consistent and trusted supply provided by MP Materials, the entire supply chain for critical magnetic materials has shifted to Asia, primarily China. MP Materials serves as the beachhead for a renaissance in domestic manufacturing. It starts with us.

MP Materials to Build U.S. Magnet Factory, Enters Long-Term Supply Agreement with General Motors
12/09/2021

MP’s initial magnetics facility in Fort Worth, Texas, will source materials from Mountain Pass, California, restoring a fully integrated U.S. supply chain

MP has entered a long-term agreement with General Motors to supply U.S.-sourced and manufactured rare earth alloy and magnets to power more than a dozen models using GM’s Ultium Platform

The facility will produce NdFeB alloy and magnets with the potential to power approximately 500,000 EV motors per year; a gradual production ramp is expected to begin in 2023


https://mpmaterials.com/articles/mp-materials-to-build-us-magnet-factory-enters-long-term-supply-agreement-with-general-motors/


hunter

(38,317 posts)
5. Most of these consumer goods can be produced, and have been produced, without Dysprosium...
Fri Jul 1, 2022, 04:45 PM
Jul 2022

... and with little or no loss in energy efficiency.

Electric vehicles, air conditioners, and wind turbines may not be appropriate uses for for this lanthanide considering the environmental damages associated with the production of it.





NNadir

(33,525 posts)
6. I think there is justification for utilizing it in magnets for continuously operated generators.
Fri Jul 1, 2022, 05:08 PM
Jul 2022

The FeNdB magnet is lightweight and durable; the dysprosium component, which is small, confers heat stability and extends the lifetime of the magnet.

It is very mass inefficient to utilize it for so called "renewable energy" however, since by definition these systems require redundancy.

The very, very, very, very stupid part is where they call wind turbines and electric cars "green." The people who do so have no idea of the process involved in refining the lanthanides but it's not like they're going to come to their senses.

These are the times that people scream their ignorance loudly, as a source of pride. Our anti-nukes are certainly no different than anyone else selling snake oil.

All this said, it does seem that the estimated lifetime of Chinese reserves of the element are sufficient to cover demand for a long time. The problem with the lanthanides is that the demand for each of the 15 elements (including yttrium) does not correspond to their distribution in ores. One of the most interesting components being dumped by the lanthanide industry is thorium, which is an excellent nuclear fuel, not as sustainable as uranium, but excellent. It may prove that the "greenest" part of the lanthanide industry is the part they throw away.

The really magic element among the lanthanides for my money is cerium. It is a remarkable element. Right now some of the cerium in ores is being dumped for lack of a demand. Future generations will probably pick it out of the tailings, because it can do great things.

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