Welcome to DU! The truly grassroots left-of-center political community where regular people, not algorithms, drive the discussions and set the standards. Join the community: Create a free account Support DU (and get rid of ads!): Become a Star Member Latest Breaking News General Discussion The DU Lounge All Forums Issue Forums Culture Forums Alliance Forums Region Forums Support Forums Help & Search

Bosonic

(3,746 posts)
Tue Mar 17, 2015, 07:20 AM Mar 2015

New 3D printing method 25 to 100 times faster

...

How "continuous" 3D printing actually works

There are a few different types of existing 3D printers, but they mostly work via the same principle: a printing head passes over a platform over and over, depositing layer after layer of a material like plastic in a precise pattern. Over time, these layers combine to form the desired object — much like a paper printer forms text on a page by putting down row after row of ink.

By contrast, this new continuous 3D printer would do away with the layers entirely. Instead, a platform draws the object continuously out of a bath of liquid resin.

The resin solidifies when ultraviolet light hits it (a process called photopolymerization). So to create the desired item, a projector underneath the resin pool shoots UV light, in the form of a series of cross-sectional images of the object. Light, in a sense, is the blade that the printer uses to sculpt its products.

Meanwhile, oxygen prevents this reaction from occurring — so to stop the object from simply hardening and sticking to the floor of the pool, there's a layer of dissolved oxygen there, creating an ultra-thin "dead zone" at the very bottom.

http://www.vox.com/2015/3/16/8227627/3d-printing-liquid-continuous

3 replies = new reply since forum marked as read
Highlight: NoneDon't highlight anything 5 newestHighlight 5 most recent replies
New 3D printing method 25 to 100 times faster (Original Post) Bosonic Mar 2015 OP
Very cool! MannyGoldstein Mar 2015 #1
The first step towards Star Trek's replicator? MrMickeysMom Mar 2015 #2
photopolymerization for 3D printing isn't new Thor_MN Mar 2015 #3
 

MannyGoldstein

(34,589 posts)
1. Very cool!
Tue Mar 17, 2015, 09:17 AM
Mar 2015

I suspect that resolution might suffer due to local heating - a whole slice at a time is a lot of energy.

 

Thor_MN

(11,843 posts)
3. photopolymerization for 3D printing isn't new
Wed Mar 18, 2015, 10:23 AM
Mar 2015

Maybe new materials, techniques involved, but the concept isn't new.

Latest Discussions»Culture Forums»Science»New 3D printing method 25...